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2008 (All other projects are on hold until i get this sidecar finished and ready to race)

This is an update of my Konig projects. I have nearly finished the rolling chassis for my sidecar and am waiting for my petrol tank and radiator header to come back from welding. I have fitted the fairing and sidecar wheel fairing, the brakes have all been fitted although now removed to replace a few last brackets. The jobs left to do are, finish mounting the petrol tank which fits under the sidecar floor, fit the header tank to the radiator system, make new gear linkage , rebuild engine, purchase and fit new ignition, finish making  new exhaust system, fit new electric water pump and fuel pump, fit clutch, make primary belt guard, turn outfit upside down to finish brazing all mounting and brackets. Once this is done i need to build the outfit for the final time  then make a platform to fit in our van so the outfit sits above the wheel arches.

There is still quite a lot to do but i will get there eventually hopefully so i can race it this coming season.  One of the biggest problems is getting the engine sorted so it is reliable. I am getting some forged pistons made which will be stronger than the standard item and be 40 grams lighter per piston. The cylinders i have are  rather old and i want to modify them to stop leaks between the liner and cases to keep the water in the cooling jacket . The heads are only sealed with various compounds so i will be altering these as well. I will be getting some new cylinders cast in the near future which should cure the problems. Once i sort the engine out the rest will be straight forwards. I will be getting engines made in 500cc and 680cc . The 500 will be for a future solo project which i am just getting the parts for at the moment.
 


Where i am up to at the present time. The engine is just a set of empty cases so i can  use them to fabricate my exhausts to. All the fibreglass has been fitted and removed. The chassis is a John Derbyshire chassis and was built to house a 750 tz Yamaha. I have altered chassis quite a bit so i could fit narrower wheels of a different diameter. To see more photos, please click Konig Kneeler photos
 

The photos below are  of the sump i am using in my sidecar which has fins cast on the underside to aid cooling. I also have some solo sumps which can be seen on later pages.

Konig sump casting

New sump casting and wooden pattern. The new sump is 15mm deeper than the original.


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